During maintenance of a pneumatically operated, diaphragm actuated control valve the diaphragm is found to be split. Select, from the options given, a suitable material to use to make a temporary replacement if there is no spare diaphragm available.
Natural rubber sheet of approximately the same thickness and elasticity as the original diaphragm material.
Cotton reinforced rubber insertion sheet of smaller thickness but similar strength as the original diaphragm material.
Natural rubber sheet of greater thickness and lower elasticity as the original diaphragm material.
Cotton reinforced rubber insertion sheet of approximately the same thickness but less elasticity than the original diaphragm material.
Which diagram is the symbol for a THYRISTOR?
Vibration analysis is often used as a conditioning monitoring tool onboard ship as part of the approved planned maintenance system. Many vibration measuring instruments are fitted with a harmonic filter/analyser. How would these filters normally be used during vibration measurement on a centrifugal pump?
To block out any noise or vibration from the surrounding engine room.
To generate an audible sound signal at the same frequency and amplitude as the vibration.
To isolate a single frequency of vibration associated with one of the pumps components.
To sum up all the harmonics of a base frequency to give total vibration for all of the pump’s components simultaneously.
You are starting to get low on water in the lifeboat. What should you do?
Mix sea water with 50 % fresh water.
Many large slow speed diesel engines operating on heavy fuel oil have a fuel injection system which features Variable Injection Timing. How does this affect engine operation?
VIT increases engine efficiency by automatically maintaining the maximum cylinder pressure over the entire load range.
VIT allows the ship’s engineers to alter the injection timing for each load setting with a simple single adjustment of the fuel rack.
VIT increases engine efficiency by automatically maintaining the maximum cylinder pressure over part of the load range.
On finding a person apparently unconscious in a High Voltage switch room, which of the following should be done?
Raise alarm then drag the victim clear so that they cannot reach live parts while receiving aid.
Check if the victim is in contact with live parts and if not apply first aid.
Raise alarm, identify means of isolation and apply before approaching victim.
Trip all breakers and approach victim.
What type of component does this graphical symbol illustrate?
Pressure-reducing regulator.
Personnel in a high voltage switchroom and smell rotten eggs. What may this indicate?
Arcing at badly coupled bus bars.
Problems with a vacuum circuit breaker.
Problems with a gas (SF6) circuit breaker.
What is the objective of the merchant navy?
To earn money for the shipowner.
To transport and deliver goods as quickly as possible.
To provide employment for persons who wish to become seafarers.
To safely transport goods by sea.
What will be the probable outcome if the amplification is set too high on a controller?
The process will oscillate and get out of control.
The set-point will change.
The process response will be very slow.
The responsibility for safety and security rests with everybody on board the vessel. General house-keeping rules should be followed. Which of the listed rules is the most important?
Do not carry lighters or matches when working outdoors.
Always use gloves when using grinding machines.
Keep tools within easy reach during work.
Keep your working area clean and tidy.
What does the term “Dead Ship” mean?
“Dead Ship” means that the ship cannot make way through the water.
“Dead Ship” means that the ship is aground.
“Dead Ship” means that the machinery and boilers are inoperational due to lack of electrical power.
“Dead Ship” means that auxiliary machinery is not operational.
What is one of the main features of the cylinder lubricating oil used in large 2 stroke marine diesel engines which normally operate on heavy fuel oil?
It is neutral with a pH value of 7.
It is a pure mineral oil without any special additives.
If a refrigeration system contains air, how would you remove it from the system?
Pump the system down to the evaporator and keep the fan running until the evaporator is at ambient temperature and vent off the air from the top of the evaporator.
Stop the compressor and vent the air from the crankcase.
Pump the system down to the condenser, continue cooling water flow until the condenser is at the same temperature as the cooling water and vent off the air from the top of the condenser.
Stop the compressor and undo a pipe coupling at the highest point in the system to vent off the air.
Is it necessary to cool the samples taken from a diesel engine cooling water system before carrying out tests to determine the concentration of treatment chemicals?
No, the test should be carried out at system temperature.
Yes, the samples should be cooled to approximately 25 °C.
Yes, the samples should be cooled to approximately 50 °C.
No, the samples should be heated to approximately 95 °C.
The two instruments necessary for generator synchonising are:
kW meter and frequency meter.
Voltmeter and synchroscope.
Synchroscope and kVar-meter.
Amp-meter and volt-meter.
An earth fault exists on the blue line of a 100 A bilge pump circuit. A second earth fault occurs on the yellow line of a 10 A ventilation fan circuit. The likely outcome is that:
Both motors trip out on overload.
A short circuit occurs between earth faults and the ventilation fan fuse blows.
A short circuit occurs between earth fault and the bilge pump fuse blows.
An open circuit occurs between earth fault and both motors trip out.
The mandatory color of a hand flare is:
During an unmanned period on a UMS vessel the “low water level” alarm for the jacket cooling water system expansion tank activities. What action would you take as duty engineer?
Answer the alarm then block the alarm function for later action and resume unmanned operation.
Answer the alarm then block the alarm and change to manned engineroom condition.
Answer the alarm and adjust the alarm set point for the water level in the expansion tank before resuming unmanned operation.
Answer the alarm, top up the tank and check the system for leakage before resuming unmanned operation.
What function is this operational amplifier circuit performing?
What is the correct name of the part highlighted in the illustration?
The correct time to synchronise is usually taken to be when the synchroscope reaches the “5 to 12” position and is rotating slowly clockwise. This to allow for:
Generator phase difference error.
Circuit breaker operating time.
Synchroscope pointer time lag.
What is the expansion ratio of the foam produced by the fixed low-expansion foam fire-extinguishing system of an engine room?
Greater than 20 to 1 but less than 50 to 1.
When you join a new ship, how are you informed about safety rules, alarm instructions and your own duties in case of an emergency?
By folder distributed to each crewmember.
By muster list exhibited in conspicuous places.
By alarm instructions in all crew cabins.
By oral instructions by the Captain.
What cooling medium is normally used to cool the condenser of a fresh water generator?
Modern slow speed, two stroke diesel engines often have locating pins or pegs to keep the piston rings in a fixed position. Why is this arrangement used?
The piston ring gaps can be kept in line to control the gas pressure on each of the rings.
The piston rings are more difficult to lubricate because of the slow operating speeds and will wear more quickly if they are allowed to rotate.
It avoids the risk of the ends of the piston rings being forced out by the gas pressure and catching on the scavenge ports.
It ensures the rings cannot be mixed up and that they are fitted in the correct order on the piston.
A mechanical seal, consisting of carbon and ceramic seal rings, is to be fitted to a centrifugal pump shaft. What is the most likely result of not being extremely careful when fitting this type of seal?
The seal rings are hard and may score the pump shaft.
The spring and bellows for the seal can be easily damaged.
The seal rings are brittle and can be easily chipped or damaged.
The rubber O rings for the seal can be easily damaged.
What is the most important task after carrying out any major overhaul on a diesel engine?
Start the engine to check the direction of rotation.
Repair any damaged paint work on the engine.
A thorough check inside the engine to make sure all tools and cleaning rags have been removed.
Start the auxiliary blower to ventilate the engine so that it has sufficient fresh air for starting.
What type of construction material should be avoided regarding fire protection purposes? (SOLAS II-2/2.2.3).
All combustible materials.
All uncovered wooden materials.
Which of the following alternatives summarise the benefits of using high voltage on ships?
Smaller conductors, machines and switchgear.
Smaller conductors, insulators and transformers.
Smaller cables and better power factors.
More efficient transformers and electrical machines.
On some large slow speed engines the crosshead guides are adjustable to allow the clearance between the crosshead shoes and the guides to be set equally. The normal arrangement is to have bolted on guide bars with shims fitted behind them. Which of the methods given in the options is the one normally used to ensure this is done correctly?
Fit an equal number of shims behind each guide bar which should result in equal clearances between the guide bars and shoes along the whole length.
Turn the engine so that the piston for the cylinder concerned is at TDC and measure the clearance along the length of each bar and shoe and fit shims to equalise the clearances.
Turn the engine so that the piston skirt is at the bottom of the liner. Use wedges to centralise the piston. Measure the clearances along the length of each bar and shoe and fit shims to equalise the clearances.
Turn the engine so that the piston for the cylinder concerned is at BDC and measure the clearance along the length of each bar and shoe and fit shims to equalise the clearances.
Which of the following fittings shall be provided to all lifeboats?
A manually controlled lamp fitted on the outside.
A remotely operated steering arrangement.
An electric power starting system for the propulsion engine with one rechargeable energy source.
Permanent boarding arrangements on both sides to enable persons in the water to board the lifeboat.
What is the correct name of the part highlighted in the illustration?
Which of the options represents the best action to take when an item of machinery, which normally operates in automatic mode, is operated in “manual” mode?
Keep the Chief Engineer informed of machines performance on an hourly basis.
Have someone permanently stationed at the machine in case of an operational problem.
Monitor the operation of the machinery on a frequent basis.
Change over all other machinery to manual mode of operation.
During an unmanned period on a UMS vessel the “low water level” alarm for the jacket cooling water system expansion tank activates. What action would you take as duty engineer?
Answer the alarm then block the alarm and change to manned engine room condition.
Answer the alarm then block the alarm function for later action and resume unmanned operation.
Answer the alarm and adjust the alarm set point for the water level in the expansion tank before resuming unmanned operation.
Answer the alarm, top up the tank and check the system for leakage before resuming unmanned operation.
What is the correct method to use for fitting a rolling contact bearing, such as a ball bearing, onto a parallel shaft?
Use a hammer and a pipe with the same diameter as the inner bearing ring and knock the bearing onto the shaft.
Use emery cloth on the bearing surface on the shaft.
Use emery cloth on the inner ring (contact surface) of the bearing.
Gently heat the bearing in an oil bath and use a bearing puller to draw it onto the shaft.
During maintenance work on a main diesel engine the fuel injection valve is found to be jammed in the pocket in the cylinder cover. Which of the procedures given in the options should be followed in order to complete the work?
Wedge a bar between the piston top and the bottom of the injector and use the turning gear to force the injection valve out.
Replace the complete cylinder cover with a spare unit and land the cover with the jammed valve ashore for repair in a specialist workshop.
Remove the cylinder cover and try and drive the injection valve out of the pocket from the underside with a hammer and punch.
With the fuel injection valve retaining nuts removed admit compressed air into the engine cylinder to try and blow the injection valve out of the pocket.
When you are calibrating an instrument what is the most common second step in the procedure?
Adjustment of Zero-point.
What could cause diesel engine lubricating oil to appear cloudy with a slightly “milky” colour?
Fuel contamination of the system.
High temperature of the oil.
Water contamination of the system.
What do you understand by: Bitter end?
Bitter end means: the end link of an anchor cable that is secured within the chain locker.
Bitter end means: a foul taste at the end of a meal.
Bitter end means: to the very last moment.
Bitter end means: the toggled end of a lifeboat painter.
What is the correct name of the part highlighted in the illustration?
It is common practice to connect a resistor over an alarm contact (see diagram) in many applications. Why is this connection used?
To monitor the cable/wires for break.
To stabilise power consumption.
To avoid sparks on the contacts when opening and closing.
Enable measuring the total resistance of the circuit.
What is the correct name of the tool shown in the illustration?
What would be the correct form of response to the question: “What kind of assistance do you require?”
The correct form of response would be: “There is a fire onboard my vessel”.
The correct form of response would be: “My vessel has a fire in the accommodation and we require fire-fighting assistance”.
The correct form of response would be: “I need help on board with a fire and the smoke is very toxic”.
The correct form of response would be: “I need help as soon as possible”.
In a low pressure auxiliary boiler, what would be considered to be the maximum allowable chloride level of the boiler water?
Which ships does the ISM code apply to?
All passenger ships, all cargo ships of 500 GRT or above.
The lubricating oil in the bearing housing at the turbine end of a turbocharger gets very dirty after only a few hours in service. What is the most likely reason for this happening?
The wrong type of lubricating oil has been used.
Damaged rotor shaft sealing bushes allowing exhaust gas to leak into the bearing housing.
The turbine end bearing is badly worn.
The lubricating oil filling connection screw cap is missing.
Which part of the crankshaft of a modern large two stroke diesel engine is most likely to be the origin point for crack initiation during service and therefore needs the greatest attention during maintenance inspection?
The dowel pins and dowel holes.
Where would you find out which fire sections are enclosed by “A” or “B” class divisions on a ship?
All the mentioned alternatives.
On the general arrangement plan.
On the Ship’s fire control plans.
As part of the regular maintenance for a paramagnetic oxygen analyser used for measuring the oxygen content of exhaust gas it is important to keep the sample line filter as clean as possible. Why is this necessary with this type of instrument?
The filter may rupture due to the high pressures generated by the sample pump.
Pressure variations in the sample chamber can cause errors so restrictions must be kept to a minimum.
The pressure drop across the filter may damage the sampling pump.
A high flow rate is required in order to deflect the sensing element.
What precautions should be taken, in addition to shutting the main air start valve if work is to be carried out inside the main diesel engine crankcase?
Keep a man posted in the control room to stop anyone who tries to start the engine.
Engage the turning gear and put a notice at each engine control position.
Engage the turning gear, stop the starting air compressors and drain the air receivers.
Engage the turning gear and close every valve on the starting air receivers.
When referring to onboard oil treatments using a centrifuge, what is meant by the term purification?
Separation of solid contaminants from a liquid during the process.
Separation of two insoluble liquids with different densities, and the removal of solids in the same process.
It is a general term applied to a process for cleaning oil using a centrifuge.
Separation of one insoluble liquid from another.
What is the best method to use to remove heavy scale and fouling from the plates of a heat exchanger?
Use high-pressure cleaner with abrasive additives.
Soak the plates in recommended cleaning solution and then use a soft brush or pressure cleaner.
Use wire-brush metal scrapers and chipping guns.
Give the meaning of the following symbol:
Indicates manual starting direction of the engine.
An earth fault exists on the blue line of a 100 A bilge pump circuit. A second earth fault occurs on the yellow line of a 10 A ventilation fan circuit. Both systems are supplied from the ship’s 440 V supply. The likely outcome is that:
A short circuit occurs between earth faults and the ventilation fan fuse blows.
An open circuit occurs between earth fault and both motors trip out.
A short circuit occurs between earth fault and the bilge pump fuse blows.
Both motors trip out on overload.
Which one of the listed requirements regarding the stowage of a survival craft corresponds to present SOLAS regulations? Each survival craft shall be stowed:
In a secure and sheltered position and protected from damage by fire or explosion.
Wherever space is available.
In a state of readiness so that two crew-members can prepare for embarkation and launching in less than 15 minutes.
On the starboard side of the ship.
What is generally considered as the minimum safe time period before opening a crankcase door after the oil mist detector alarm has activated and the engine has been stopped?
After at least 20 minutes.
After at least 5 minutes.
After at least 10 minutes.
For ideal synchronising as the incomer circuit breaker contacts make, the phase angle difference between the incomer e. m. f. and the busbar voltage should be:
What is the approximate content of oxygen in air?
How many separate means of escape are provided from each fire zone above the bulkhead deck?
What is the disadvantage of using chemicals on an oil-spill on the water?
It is difficult to apply the chemicals if the oil drifts away from the ship’s side.
The chemicals make it difficult to remove the oil from the water.
It is difficult to apply chemicals if there is any wind.
The water gets a white colour, which makes it easy to detect the oil-spill.
During a bomb search, which of the following is an important principle to follow?
Throw any suspicious items overboard.
Try to reach behind bulkheads to find a bomb.
Do not touch any suspicious packages.
Know exactly what a bomb looks like.
Thermistors are temperature sensitive devices. A positive temperature coefficient thermistor will typically have:
Relatively linear characteristic.
Relatively non linear characteristic.
An electrical power emergency source in a ship is required because:
It satisfies the SOLAS requirements for ship safety.
The main diesel generator(s) can be taken out of service for overhaul or repair.
It satisfies the need to be environmentally “friendly”.
The ships total load can be shared between main and emergency generators.
A seawater pump requires overhaul but there are no spare wear rings for the casing and impeller. It is decided that new wear rings will be fabricated onboard using the ship’s lathe. What would be the most suitable material to use to fabricate the rings onboard?
What is likely to be the cause of black smoke from a diesel engine exhaust seen at the funnel?
Engine is burning some lubricating oil.
Incomplete combustion of the fuel.
The packed gland on a centrifugal pump is leaking even though the gland has been “nipped up”. What is the correct action to take to stop the leakage?
Tighten up the gland as much as possible until the leakage stops.
Ensure the bilge well to which the leakage is draining is regularly pumped out.
Re-pack the stuffing box loosely with the correct size packing at the earliest opportunity.
Fit an extra ring of oversize packing to the stuffing box at the earliest opportunity.
In a diesel engine lubrication system the circulating pump normally takes suction from the oil sump tank. Where would the oil normally pass to directly after the pump?
A flame detector is activated by:
Smoke, gas, sparks and high temperature.
The radiation of heat given off by flames.
The rise of the environment temperature.
The infrared radiation and ultraviolet radiation given off by flames.
What do you understand by: “Let go the port anchor?”
Let go the port anchor means: slacken the port anchor cable.
Let go the port anchor means: put the port windlass brake in gear.
Let go the port anchor means: put the port windlass brake in gear and lower the anchor.
Let go the port anchor means: open the port windlass brake.
A section of seawater pipe has been removed for maintenance. When refitting the pipe after completing the work the bolt holes in the flanges are found to be misaligned. What procedure should be followed to finish the work?
Adjacent pipework should be slackened off to allow the pipe to be aligned. Any incorrectly positioned brackets should be adjusted after the pipe is refitted.
Use a chain block to pull the pipe flanges into alignment and leave it in place after the bolts are fitted to avoid overstressing the bolts.
Use wooden wedges to force and hold the pipe into the correct position and then fit the bolts.
Force the pipe into position and then hammer the bolts into the holes to hold the pipe flanges into alignment.
Under which circumstances should a sprinkler head of a common fixed sprinkler fire-extinguishing system be activated?
When the smoke density exceeds 12,5 % obscuration per minute, but after the corresponding alarm is acknowledged and assessed at the control panel.
When the temperature is within a range from 68 °C to 79 °C, but after the corresponding alarm is acknowledged and assessed at the control panel.
Automatically, when the temperature is within a range from 68 °C to 79 °C.
Automatically, when the smoke density exceeds 12,5 % obscuration per meter.
You are witnessing someone about to faint. What are the symptoms?
The person may be very pale, and pulse is slow at first and weak.
The pulse is very fast and the person is getting cold.
The person starts to talk a lot and seems superactive.
An auxiliary engine is fitted with a duplex type lubricating oil filter. The in-use element requires changing. What procedure should be used to fit the new element?
With the engine running, position the changeover cock so that both filters are in use to reduce the pressure before.
With the engine running, shut off the filter inlet and quickly fit the new element.
The engine must be stopped to fit a clean filter element.
With the engine running, change over to the other filter after priming it and replace the dirty element after checking there is no pressure on dirty filter housing.
For two generators running in parallel, their share of additional load (kW) will be determined by the:
Voltage droop setting on each AVR.
Governor droop settings on each prime mover.
The temperature difference between the generator rotors.
The power factor of the additional load.
What is the correct name of the part highlighted in the illustration?
PT-100 sensors are some times used with 3 or 4 wires. What is the reason for this?
Higher mechanical strength of the cable.
Because of power-consumption.
Higher measuring accuracy.
A ship moving through heavy seas is affected by the water presure at the bows causing an effect known as “Panting”. What structure in the forward region of the ship combats the effects of Panting?
Double bottom tanks and floors.
Panting beams and stringers.
Collision bulkhead and deck.
What is the correct name of the tool shown in the illustration?
MARPOL – Annex V. Disposal of garbage outside “Special Areas”. After unpacking spares, you are left with a limited amount of packing materials. Is this prohibited, if not, what will be the nearest distance to land for disposal into the sea of these materials?